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View and Download Polaris RANGER owner’s manual online. RANGER Offroad Vehicle pdf manual download. Also for: Ranger 6×6 , Ranger Related Manuals for Polaris Ranger RZR EFI. Utility Vehicle Polaris Ranger EV Owner’s Manual For Maintenance And Safety. (68 pages). View and Download Polaris Ranger HD owner’s manual online. Polaris Sales Utility Vehicle Polaris Ranger RZR EFI Manual. ( pages).

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Square O-ring thick F. Page 49 D Auxiliary brake if equipped Inspect daily; adjust as needed Headlight aim Rangef as needed Perform these procedures more often for vehicles subjected to severe use. Use wire to hang caliper to prevent damage to the brake line.


The pinion gear assembly is NOT Remove the fasteners and bracket that secure the rear intended to be disassembled from the case, as it gearcase to the transmission. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling.

Slide bearing assembly off of shaft. Install the 2 shift housing case screws to the backside as shown. Place 46 cutter on the pilot and make a light cut. Shock oil will come up through the IFP bleed hole.


Oil Check The fill plug is located at the rear of the vehicle. Page Add the proper lubricant to the front gearcase. Install piston assemblies into cylinder aligning the piston engine oil. Remove outer clutch cover as described in PVT Disconnect the engine coolant temperature ECT sensor the rear hub on both sides of the vehicle. When the ignition key is on, DC voltage is present in 0. Serious burns can result from contact with skin, eyes or clothing.

Wet brakes may have reduced stop- ping ability. Stabilize the Fuel 1. Replace the disc if any deep scratches are evident. Never load more than lbs. The diagnostic mode is accessible only when the check engine warning indicator activates after the key has been turned on.

Items not listed in the chart should be lubricated at the general lubrication interval. The instrument cluster senses vehicle speed from the speed NOTE: Gearcase Removal Note the number or thickness of shims for Drain the fluid from the rear gearcase and remove the rear reassembly purposes.

The drain plug is located on the bottom right side of the rear Rear Gearcase Specifications gearcase. Remove the valve lifters by reaching into the crankcase and pushing the lifter up through the lifter bore by hand.

Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. Select a level site to dump the cargo box.


Error codes are not stored. Failure to remove ALL debris when replacing the belt could result in vehicle damage and severe injury or death. Install new spring ring on drive shaft. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

Owner’s Manuals | Polaris Off-Road Vehicles

Page of Go. Remove the steering wheel cap and retaining nut. Install spark plug and torque to specification. Always change the oil filter whenever changing oil. Page of Go.

Owner’s Manuals

Always install new balance shaft bearings. At this point the reflash process will begin.

O-Ring Install the shift yoke mannual with the shift return springs Cfacing down in the housing. Use a shop towel to cover the housing in order to and replace if needed.